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Corian / Solid Surface

DuPont
✓ Food Safe ⬡ Chemical Resistant
Overview
Acrylic-mineral composite solid surface material. Non-porous, hygienic, seamlessly joinable, and repairable — scratches sand out. CNC-routable for custom countertops, sinks, signage, and medical surfaces. Thermoforms at 160°C for curved applications. Requires DuPont-certified fabricator joints for warranty.
Properties
Difficulty
intermediate
Flexibility
rigid
Layer Adhesion
good
Enclosure
no
Heated Bed
no
Dry Storage
no
Pros
  • Non-porous and bacteria-resistant — ideal for food prep and medical
  • Repairable — scratches and minor damage sand and buff out
  • Seamless joints with color-matched adhesive
  • Thermoformable at 160°C for curved shapes
  • Wide color and pattern selection
  • Can be inlaid and inset
  • Available in 12mm and 19mm sheets
Cons
  • Expensive — $15-30/sq ft
  • Scratches from knives and grit
  • Low heat resistance — hot pots damage surface
  • Requires specialized jointing adhesive
  • Heavier than stone alternatives
  • Not outdoor UV stable (fades)
  • Requires certified fabricator for warranty joints
Best For
  • Custom countertops and vanities|Integrated sinks and basins|Lab and healthcare surfaces|Signage and lettering inlay|Commercial food service surfaces|Custom furniture with seamless appearance
Avoid For
  • High-heat applications (hot pans)|Outdoor exposure|Knife-cutting surfaces (use end-grain wood)|Load-bearing structural use
Storage
Store flat with protective film. Thermoform at 160°C — even heating across full sheet required. Use router with spiral upcut or compression bit for clean edges. Join with DuPont Joint Adhesive for color-matched seamless results.
Brands
DuPont CorianLG HI-MACSSamsung StaronWilsonart Solid SurfaceAvonite