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Ball Nose

CNC Bit Reference — Genmitsu MC40A — Ball Nose 2-Flute (Nano Blue)

Notes
Ball nose for 3D relief carving, contoured surfaces, and rounded channels. Feeds & Speeds (Wolfpawn 4040 Pro): 3.175mm cutting dia (finishing): RPM: 10000 Feed rate: 800–1000 mm/min Stepover: 5–15% of diameter (0.15–0.5mm) for smooth finish DOC: 0.3–0.5mm per pass 3.175mm cutting dia (roughing): RPM: 10000 Feed rate: 1000–1200 mm/min Stepover: 40–50% of diameter DOC: 1.0mm per pass 2.0mm cutting dia: RPM: 10000 Feed rate: 400–600 mm/min Stepover: 0.1–0.3mm for fine detail DOC: 0.3mm per pass Workflow: 1. Rough with flat upcut end mill (fast, removes bulk) 2. Finish with ball nose (slow, fine stepover) Skipping roughing wastes time and dulls the ball nose prematurely.
Tips
Stepover is the dominant variable for surface finish quality — smaller = smoother, longer run time. Check the 3D toolpath preview in Vectric/Fusion for scallop height before running. Tip of ball nose is the most fragile point — avoid full-depth plunges.
Details

Ball nose for 3D relief carving, contoured surfaces, and rounded channels.

Feeds & Speeds (Wolfpawn 4040 Pro):

3.175mm cutting dia (finishing): RPM: 10000 Feed rate: 800–1000 mm/min Stepover: 5–15% of diameter (0.15–0.5mm) for smooth finish DOC: 0.3–0.5mm per pass

3.175mm cutting dia (roughing): RPM: 10000 Feed rate: 1000–1200 mm/min Stepover: 40–50% of diameter DOC: 1.0mm per pass

2.0mm cutting dia: RPM: 10000 Feed rate: 400–600 mm/min Stepover: 0.1–0.3mm for fine detail DOC: 0.3mm per pass

Workflow:

  1. Rough with flat upcut end mill (fast, removes bulk)
  2. Finish with ball nose (slow, fine stepover)

Skipping roughing wastes time and dulls the ball nose prematurely.

Specs

SettingValue
Shank1/8" (3.175mm)
Cutting Dia3.175mm (1/8")
Flutes2 — ball nose
MaterialTungsten carbide

Limits

SettingValue
Max Rpm30000 RPM

Applications

SettingValue
Best For3D relief carving, curved surfaces, finishing

Roughing

SettingValue
Roughing Rpm8000-9000 RPM
Roughing Feed1200-1500 mm/min
Roughing Stepover30-40% of bit diameter

Finishing

SettingValue
Finishing Rpm9000-10000 RPM
Finishing Feed800-1200 mm/min
Finishing Stepover5-10% of bit diameter

Tips

Stepover is the dominant variable for surface finish quality — smaller = smoother, longer run time. Check the 3D toolpath preview in Vectric/Fusion for scallop height before running. Tip of ball nose is the most fragile point — avoid full-depth plunges.