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Foam Laser Materials

Tooling Board / Renshape

Overview
Machinable wax/tooling board or high-density polyurethane foam board. Used for CNC prototyping, pattern making, and creating molds. Machines without dust and at high speed.
Properties
Pros
  • Excellent for master patterns and molds
  • Machines like butter — very easy to cut
  • Holds fine detail well
  • Dimensionally stable
  • No grain to worry about
  • Available in various densities
Cons
  • Not a structural material
  • Expensive
  • Generates fine dust
  • Can absorb moisture if unsealed
  • Lower densities are fragile
  • Not for load-bearing applications
Best For
  • Pattern making
  • mold making
  • master patterns
  • foam core signs
  • prototype parts
  • CNC practice
Avoid For
  • Structural or load-bearing parts (foam/wax)
  • outdoor use without coating
  • food contact
Laser Compatibility
Polyurethane tooling board cuts cleanly on CO2 laser. CO2: cut 20mm at 100mm/s 80W; engrave 400mm/s 50%. Diode: limited effectiveness on dense grades; use for engraving only at 100% power. Produces isocyanate fumes — high-quality ventilation and respirator required. Smooth, consistent material with no grain — excellent for engraved molds and patterns. Harder grades (Renshape 450+) produce finer detail.
Brands
Coastal Enterprises HDUFreeman Manufacturing tooling boardPrecision Boardmachinable wax blocks