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Delrin / POM Sheet (Laser)

DuPont
⬡ Chemical Resistant
Overview
Acetal (Delrin) sheet cut on CO2 laser for precision gears, brackets, and mechanical parts. Absorbs CO2 laser well with formaldehyde fumes as byproduct — critical exhaust requirement. Excellent dimensional accuracy. Diode lasers cannot cut Delrin.
Properties
Difficulty
advanced
Flexibility
rigid
Layer Adhesion
excellent
Enclosure
required
Heated Bed
no
Dry Storage
no
Pros
  • Precision cut edges
  • Self-lubricating properties retained
  • Good dimensional accuracy
  • Clean cut face
  • No post-processing needed
  • Excellent for gears
Cons
  • Formaldehyde fumes — serious ventilation required
  • CO2 only
  • High power settings needed for thick material
  • Cut edges can have slight melt sheen
  • Expensive per sheet
Best For
  • Precision gears|Bushings|Mechanical prototyping|Robotics parts|CNC-alternative for flat parts
Avoid For
  • Diode lasers|Poor ventilation environments|Food contact without certification
Storage
Store flat and dry. No special requirements beyond keeping free of dust and moisture.
Laser Compatibility
CO2 80W ONLY. Formaldehyde gas is produced — full exhaust essential, no exceptions. 6mm sheet: 8mm/s, 100% power, 1 pass. 3mm: 20mm/s, 85%, 1 pass. No air assist — disrupts cut quality. Engrave: 300mm/s, 50% for clean engraving on surface.
Brands
McMaster-Carr DelrinDuPont DelrinCope Plastics POM