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Acrylic Laser Materials

Cast Acrylic - Clear

☀ UV Stable ⬡ Chemical Resistant
80
°C
Max Service
Overview
Cast acrylic (PMMA) in clear. Diode lasers struggle with clear acrylic (450nm wavelength transmits through it). CO2 lasers excel - produce fire-polished edges. Always cast, not extruded.
Properties
Difficulty
intermediate
Flexibility
rigid
Enclosure
recommended
Dry Storage
no
Pros
  • Excellent optical clarity (92% light transmission)
  • Flame-polished edges when laser cut
  • Beautiful frosted engraving
  • Can be edge-lit for displays
  • UV stable
  • Rigid and durable
Cons
  • Shows scratches easily
  • Can crack under stress
  • Generates heat when machined
  • More expensive than extruded
Best For
  • Display signs
  • edge-lit panels
  • clear enclosures
  • awards and trophies (CO2 laser)
Avoid For
  • Diode laser cutting
  • extruded acrylic (always use cast)
  • acrylic under 2mm (warps)
Storage
Keep protective backing on until ready to use. Store flat to prevent warping.
Laser Compatibility
Clear cast acrylic engraves frosted white appearance. CO2: engrave 200mm/s 25-40W, cut 3mm 15mm/s 80W. Diode: engrave 150mm/s 80%. Flame polished edges after cutting. Ventilate well.
Brands
InventablesGlowforge ProofgradeJumpingBoltTAP Plastics